Pressurized Mechanical Filters - Aqua Culture

PRESSURIZED MECHANICAL FILTERS – AQUACULTURE

OFFER & USE OF GLASS FILTER MEDIA SYSTEMS IN AQUACULTURE

Pressurized Mechanical Filters are rapid, and pressurized multi layer filters which are filled in with Glass Filter Media instead of silica sand, for multiple advantages and advanced performance. Glass media offer many times more surface area than the sand media, is electrostatically charged to absorb organic substances and small particles. The developed filtration speed varies between 20-25m/h at a pressure rate of 2.5 bar. The specific filter configuration offers extra resistance to bio-fouling, to bio-coagulation and does not permit any unfiltered water to escape due to transient wormhole water channeling.

Our Pressurized Glass Filtration Media are specifically designed to provide backwash operation, by reversing the water delivery to flow from the lower to the higher media layers collecting and discharging the deposited particulate matter to the effluent waste line. Their vessels are fabricated either by steel, or vinylester coated FRP.

Glass Filter Media work with 50% less water flow compared to traditional sand filters. The media used allow long lasting usage.

WHERE CAN GLASS FILTRATION MEDIA BE USED?

Glass media may be used for any pressurized vessel. MAT-KULING Pressurized Mechanical Glass Media Filters are specifically designed and fabricated pressurized vessels for fish hatcheries, fish farms and other aquaculture applications.

OPERATION & ENGINEERING

The wastewater is dispersed evenly over the Activated Glass Media by diffusers which are located on the upper part of the vessel. As the water permeates down through the media layers, the particulate material carried in the water is deposited to the Activated Glass Media. The GFM is manufactured from aluminosilicate glass, subjected to form a large nanostructure effective area. The metal oxide catalysts located on the media surface give a high redox potential making GFM media self-sterilizing, against undesirable microorganisms.

ADVANTAGES OF PRESSURIZED GLASS FILTRATION SYSTEMS

Higher effective filtration surface than sand
Secures Biodynamic Stability
Limits untreated water escape
Substantially lower chlorine oxidation needs
50% lower backwash water rate
GFM media do not require replacing
GFM are a Self-Sterilizing Media
No bacteria growth, thus no bio-fouling & no bio-coagulation

PRESSURIZED MECHANICAL FILTERS – AQUACULTURE - PHOTOS

PRESSURIZED MECHANICAL FILTERS – AQUACULTURE - SPECIFICATIONS

PMF Skid Systems
Filter Tanks
PMF Skid Optional Components

wdt_ID	PMF SKID	PMF-4	PMF-12	PMF-22	PMF-38	PMF-50	PMF-64	PMF-80
1	Footprint Width [mm]	2.200	3.100	3.500	4.300	4.830	5.000	5.300
2	Footprint Length [mm]	830	1.400	1.400	1.620	1.850	2.100	2.600
3	Unit Height [mm]	2.060	2.250	2.200	2.300	2.400	2.600	2.700
4	Recommended Room Height [mm]	3.000	3.000	3.000	4.500	4.500	5.000	5.000
5	PMF Tank Diameter & Area [mm]	500	830	1.000	1.400	1.600	1.800	2.000
6	PMF Tank Diameter & Area [m²]	0	0	0	1	2	2	3
7	Installed Power [kW]	0	1	2	3	4	6	6
8	Basic Unit Total Electric Consumption [kWh]	0	1	2	3	4	5	5
9	Supply Voltage (50Hz) [V]	3	3	3	3	3	3	3
10	Skid Inlet [mm]	50	75	90	140	160	160	200
11	Skid Outlet [mm]	50	63	75	110	140	140	160
12	Backwash Inlet Size [mm]	40	63	75	110	110	125	140
13	Nominal Flowrate [m³/h]	5	11	21	38	50	63	78
14	Dry Weight [kg]	450	765	950	1.250	1.550	1.850	2.100
15	System Pump Model	0	0	0	0	0	0	0
16	System Pump Driver Model	0	0	0	0	0	0	0
	PMF SKID	PMF-4	PMF-12	PMF-22	PMF-38	PMF-50	PMF-64	PMF-80

wdt_ID	TANK MODEL NUMBER	FT-500	FT-830	FT-900	FT-1000	FT-1200	FT-1400	FT-1600	FT-1800	FT-2000	FT-2200	FT-2400	FT-2X2.5	FT-2X3	FT-2X4	FT-2X5
1	Material	GRP	GRP	GRP	GRP	GRP	GRP	GRP	GRP	GRP	GRP	GRP	GRP	GRP	GRP	GRP
2	Type	Vertical	Vertical	Vertical	Vertical	Vertical	Vertical	Vertical	Vertical	Vertical	Vertical	Vertical	Horizontal	Horizontal	Horizontal	Horizontal
3	Diameter/ Footprint Size mm	500	830	900	1000	1200	1400	1600	1800	2000	2200	2400	2000×2500(L)	2000×3000(L)	2000×4000(L)	2000×5000(L)
4	Height mm	1605	1770	1730	1310	1410	1560	1860	2050	2160	2360	2660	2300	2300	2300	2300
5	Tank Volume m3	0.4	1.23	1.42	1.37	1.05	1.6	2.5	3.6	4.8	6.7	8.8	6.9	8.5	11.3	14
6	FLOWRATE m3/h	4.75	13.5	16	19.8	28.3	38.5	50.3	63.5	78.5	95	108	102	125	170	221
7	FILTRATION SPEED m3/h/m2	25	25	25	25	25	25	25	25	25	25	25	25	25	25	25
8	FILTRATION AREA m2	0.2	0.5	0.64	0.79	1.13	1.54	2.01	2.54	3.14	3.8	4.34	4.1	5	7	8.8
9	CONNENCTION FLANGED/UNION	UNION	UNION	UNION	UNION	FLANGED	FLANGED	FLANGED	FLANGED	FLANGED	FLANGED	FLANGED	FLANGED	FLANGED	FLANGED	FLANGED
10	CONNENCTION SIZE mm	50	63	63	75	90	110	125	140	160	160	160	160	160	225	225
11	SAND MEDIA DEPTH mm	1000	1000	1000	1000	870	1000	1200	1280	1380	1380	1380	1000	1000	1000	1000
12	TOTAL SAND MEDIA CAPACITY Kg	276	743	885	1075	1316	2085	3245	4308	5844	5700	6510	7380	9000	12600	15840
13	Nominal Operational Pressure bar	2.5	2.5	2.5	2.5	2.5	2.5	2.5	2.5	2.5	2.5	2.5	2.5	2.5	2.5	2.5
14	Design Pressure	3.5	3.5	3.5	3.5	3.5	3.5	3.5	3.5	3.5	3.5	3.5	3.5	3.5	3.5	3.5
	TANK MODEL NUMBER	FT-500	FT-830	FT-900	FT-1000	FT-1200	FT-1400	FT-1600	FT-1800	FT-2000	FT-2200	FT-2400	FT-2X2.5	FT-2X3	FT-2X4	FT-2X5

wdt_ID	PMF SKID OPTIONAL FEATURES	PMF-4	PMF-12	PMF-22	PMF-38	PMF-50	PMF-64	PMF-80
1	AUTOMATIC BACKWASH	PNEUMATIC/MOTORISED	PNEUMATIC/MOTORISED	PNEUMATIC/MOTORISED	PNEUMATIC/MOTORISED	PNEUMATIC/MOTORISED	PNEUMATIC/MOTORISED	PNEUMATIC/MOTORISED
2	Temperature Sensor	OPTIONAL	OPTIONAL	OPTIONAL	OPTIONAL	OPTIONAL	OPTIONAL	OPTIONAL
3	TITANIUM HEAT EXCHANGER	OPTIONAL	OPTIONAL	OPTIONAL	OPTIONAL	OPTIONAL	OPTIONAL	OPTIONAL
4	Titanium Heat Exchanger Capacity [kWh]	3/5	5/10	15/20	20/40	25/50	30/75	50/100
5	ELECTRICAL TITANIUM HEATER	OCDV6	OCDV9	OCDV15	OCDV24	OCDV24	2 x OCDV24	2 x OCDV24
6	Electrical Heater Capacity [kWh]	6	9	15	24	24	48	48
7	PLC CONTROL	OPTIONAL	OPTIONAL	OPTIONAL	OPTIONAL	OPTIONAL	OPTIONAL	OPTIONAL
8	UV DISINFECTION	UV 5	UV 10	UV 20	UV 50	UV 50	UV 100	UV 100
9	AUTOMATIC CHEMICAL CONTROL & DOSING SYSTEM	POOL GUARD Include Chemical Regulator Pumps & PH/ORP Propes	POOL GUARD Include Chemical Regulator Pumps & PH/ORP Propes	POOL GUARD Include Chemical Regulator Pumps & PH/ORP Propes	POOL GUARD Include Chemical Regulator Pumps & PH/ORP Propes	POOL GUARD Include Chemical Regulator Pumps & PH/ORP Propes	POOL GUARD Include Chemical Regulator Pumps & PH/ORP Propes	POOL GUARD Include Chemical Regulator Pumps & PH/ORP Propes
10	Disinfection System Footprint Width [mm]	950	950	1100	1200	1200	1200	1200
11	Disinfection System Footprint Depth [mm]	500	500	500	600	600	600	600
	PMF SKID OPTIONAL FEATURES	PMF-4	PMF-12	PMF-22	PMF-38	PMF-50	PMF-64	PMF-80

* MAT-KULING AS™ preserves the right to update anytime the listed prices (if any). Every effort has been made so that the above specs are accurate. However please contact our Sales Department for up to date technical data, electrical specs according to your regional requirements and current Ex-Works pricelist. The listed prices are for the basic equipment and do not include any optional components.

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