Aqua Culture

Pureflow biofloc innovations

Moving Bed Biofilter Reactors (MBBR)

Moving Bed Biofilter Reactor (MBBR) – OFFER, USE & APPLICATION IN AQUACULTURE

The MBBRs (Moving Bed Biofilter or Biofilm Reactors) are biological filters, fabricated to provide biological filtration and maximize oxygen concentration while enabling organic load degradation. MBBR biotowers, are made of PP, resistant to osmosis and ozone gas. MBBR range covers the treatment needs for Biomass load from 10 up to 850kg per bio-tower, utilizing low water volume and small footprint. The non-treated water swell is continuously mixed with air/oxygen in the biotower, while the organic load is degraded biologically by microorganisms. This bio-film layer is formed on and in suspended polyethylene floating media.

Our Moving Bed Biofilter Reactor is a tested and proven biological filtration solution that allows high oxygen concentration and excellent TAN removal at the smallest possible footprint.

The MBBR systems are applicable to any biologically charged water volume and it is commonly used to fresh and marine RAS farms and hatcheries.

The Moving Bed Biofilm Reactor retains the organically charged water by creating a vortex, to evenly move the bio media into the highly oxygen saturated contact chamber. This retention allows the microorganisms to biologically absorb the nutrients off the water at a higher level than a traditional trickle filter.

The PE bio-balls provide on their surface the optimum environment for the biofilm layer growth and activity. The activity of the micro-organisms biofilm conversion of the organic load to NO3 is enhanced by continuous air/oxygen infusion into the moving bed reservoir. MAT-KULING integrated MBBR design optimizes the air mixing process through high pressure air injection and fine air bubble subsequent formulation.

ADVANTAGES OF MAT-KULING MBBR

Moving Bed Biofilter Reactors (MBBR) - PHOTOS

Moving Bed Biofilter Reactors (MBBR) - SPECIFICATIONS

wdt_ID wdt_created_by wdt_created_at wdt_last_edited_by wdt_last_edited_at MOVING BED BIOFILM REACTOR (MBB) MAT MBB-22 MAT MBB-62 MAT MBB-220 MAT MBB-280 MAT MBB-360 MAT MBB-600 MAT MBB-800 MAT MBB-1300
47 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Diameter [mm] 500 750 1000 1250 1500 2000 2100 3000
48 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Footprint (WxL) [mm] 950×850 1160×1480 1415×1679 1734×2248 1786×2673 2360×3140 3170×3377 3500×3750
49 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Height [mm] 1643 1865 2095 2353 3070 3000 4164 4900
50 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Installed Power [kW] 0.55 0.8 1.1 2 3 4 5.5 11
51 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Basic Unit Total Electric Consumption 50 hZ [kWh] 0.55 0.8 1.1 1.5 2.2 3 5.5 11
52 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Supply Voltage 50hZ/60hZ [V] 3~400/230 3~400/230 3~400/230 3~400/230 3~400/230 3~400/230 3~400/230 3~400/230
53 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Water Inlet Level [mm] 1252 1518 1585 1845 2259 2179 3000 3750
54 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Inlet Size [mm] 90 140 225 250 280 315 400 400
55 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Water Outlet Level [mm] 1240 1370 1430 1545 1959 1879 3000 3400
56 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Outlet Size [mm] 90 140 225 250 280 315 400 400
57 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Max water Flow [m³/h] 22 62 220 280 360 600 819 1300
58 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Max Flow Retention [second] 45 43 26 32 49 52 71 90
59 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM 1 Min Retantion time flow rate [m³/h] 16,8 44,4 92,4 150 294 528 N/A N/A
60 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM 2 Min Retantion time flow rate [m³/h] 8,4 22,2 46,2 75 147 264 489 975
61 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM 4 Min Retantion time flow rate [m³/h] 4,2 11,1 23 37,5 74 132 245 488
62 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Max Air Flow Rate 50hZ [m³/h] 19,6 32 51 121,2 121,2 172 261 433
63 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Reactor Volume [m³] 0,28 0,74 1,54 2,5 4,9 8,8 16,3 32,5
64 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Max BM-800 media [m³] 0,18 0,49 1,02 1,72 3,23 5,81 10,75 21,45
65 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Max BM-1000 media [m³] 0,17 0,44 0,92 1,47 2,94 5,28 9,78 19,5
66 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Dry Weight (wo/media) [kg] 90 130 200 280 410 650 1080 2000
67 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Operational Weight [kg] 280 740 1540 2700 4900 8801 16301 32502
68 crisant 01/10/2024 06:43 AM crisant 01/10/2024 06:43 AM Body Material PP food grade PP food grade PP food grade PP food grade PP food grade PP food grade PP food grade PP food grade
MOVING BED BIOFILM REACTOR (MBB) MAT MBB-22 MAT MBB-62 MAT MBB-220 MAT MBB-280 MAT MBB-360 MAT MBB-600 MAT MBB-800 MAT MBB-1300
wdt_ID wdt_created_by wdt_created_at wdt_last_edited_by wdt_last_edited_at Optional Components MBB-22 MBB-62 MBB-220 MBB-280 MBB-360 MBB-600 MBB-800 MBB-1300
47 crisant 01/10/2024 06:49 AM crisant 01/10/2024 06:49 AM Biomedia BM-800 OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL
48 crisant 01/10/2024 06:49 AM crisant 01/10/2024 06:49 AM Quick Retractable ORP/PH Probe Fitting OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL
49 crisant 01/10/2024 06:49 AM crisant 01/10/2024 06:49 AM IP65 polycarbonate panel, Function/Fault Indicators,  Manual Switches, Emergency stop, with visual and  audible alarm. OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL
50 crisant 01/10/2024 06:49 AM crisant 01/10/2024 06:49 AM Control board modification, PLC unit addition OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL
51 crisant 01/10/2024 06:49 AM crisant 01/10/2024 06:49 AM MBB Blower unit with its suction filter and spare filter OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL
52 crisant 01/10/2024 06:49 AM crisant 01/10/2024 06:49 AM Overflow Sensor OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL
53 crisant 01/10/2024 06:49 AM crisant 01/10/2024 06:49 AM 2x pH sensor and controller OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL
54 crisant 01/10/2024 06:49 AM crisant 01/10/2024 06:49 AM Variable Frequancy Driver OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL
55 crisant 01/10/2024 06:49 AM crisant 01/10/2024 06:49 AM OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL OPTIONAL
Optional Components MBB-22 MBB-62 MBB-220 MBB-280 MBB-360 MBB-600 MBB-800 MBB-1300

*MAT-KULING AS™ preserves the right to update anytime the listed prices (if any). Every effort has been made so that the above specs are accurate. However please contact our Sales Department for up to date technical data, electrical specs according to your regional requirements and current Ex-Works pricelist. The listed prices are for the basic equipment and do not include any optional components.